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Structural Design Engineer - FEA (Intern)

Sunnyvale, CA, Redmond, WA, Seattle, WAInternship$7.3K - $12.7K/month

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Posted 2 days ago

t Reality Labs we aim to bring together the brightest cross-disciplinary minds in one place to deliver on our mission: build tools that help people feel connected, anytime, anywhere.

As a Structural Design Engineering Intern, you will join the Structural Design & Analysis team and be integrated into the product development process. Under the mentorship of an experienced structural engineer, you will build finite element models, analyze AR/VR designs, support material characterization, and help verify & validate finite element models. You will work as part of a cross-functional team requiring collaboration with product design, manufacturing design, materials and reliability teams. Our ideal candidate has strong solid mechanics fundamentals, exposure to static & dynamic finite element analysis, intellectual curiosity, and strong communication skills.

Responsibilities

  • As a structural design engineering intern, own a scoped structural analysis project end to end, from problem definition to final readout.
  • Build module-level finite element models to assess risk of failure modes such as drop/shock, static strength, and thermo-mechanical stress.
  • Perform first-principles hand calculations to sanity-check and bound simulation results.
  • Support correlation and validation of finite element models against physical test data, in partnership with the REL & DVE teams.

Qualifications

  • Currently enrolled in an MS or PhD program in Mechanical Engineering, Applied Mechanics, or similar. Final-year BS candidates with relevant experience will be considered
  • Fundamental understanding of solid mechanics, strength of materials, and finite element analysis
  • Coursework, research, or project exposure to FEA softwares such as HyperMesh, SimLab, Abaqus, ANSYS etc
  • Proven analytical skills based on first principles
  • Proven communication skills
  • Desire to work in a fast-paced environment
  • Must be available for a minimum of 12 consecutive weeks of full-time internship and intend to return to a degree program afterwards
  • Must obtain work authorization in country of employment at the time of hire, and maintain ongoing work authorization during employment
  • Intent to return to full-time degree program after completion of the internship Experience with explicit dynamics or drop/shock simulation
  • Experience in material modeling and testing
  • Familiarity with thermo-mechanical analysis
  • Scripting experience in Python or MATLAB for simulation automation and post-processing
  • Prior internship or research experience in consumer electronics or a similarly fast-paced hardware environment

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